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Value Stream VSM Template

价值流程图模板

Value Stream Mapping

C Check Box 200 Check Box 201 heck Box 202

Process :

Ring Eye Seal

Date :

Current Timeline Ded. Proc.

Future

Ideal Operator

Shared Proc. Proc. Time

Verbal Info

Proc. Cell

Prod. Lead Time

Production Control Monthly Orders Trialco

Weekly Orders See Sched. Tel. Info Tel. Info

Monthly Forecast

JCWPA

Elec. Info Supplier/ Customer

Man. Info OR Manual pull/ Withdrawl

Production Control

MRP/ Order ERP Input Other Info

Kanban Post

Signal

Production Kanban

Kanban

Withdrawl

Kaizan Burst

Queue

2

1

1

1

1

Kanban

Recieving

Foundry Static Pour C/T : C/O : 60 min Avail:

Foundry Heat Treat C/T : C/O : Avail:

Machining

Deburr

Inspect

Recieving

Load Leveling 0X 0 X

Store / WIP

Safety Stock

C/T : 15 min C/O : 150 min Avail:

C/T : C/O : Avail:

C/T : Inventory C/O : Avail:

First in, First out

FIFO FPY : 100% OEE/Util : FPY : 100% OEE/Util : FPY : OEE/Util : FPY : OEE/Util : FPY : OEE/Util : Push: Matl. Move Push Sequenced Pull : OR Shipment

External

Warehouse

PLT

Movement

Production Lead time Production Cycle Efficiency Metric / Data Box Definitions : T/T = Q/T = C/T = Travel time Queue time Cycle time L/T = L/T = PFD = Lead time P/T + T/T Personal Fatigue & Delay Time C/O = P/T = C/Tt = Considerations : 22 Work day / month ; 1 shift => 7 hour (after PFD) = 7.5 Hour - 2 x 10 Min - 10 Min Change over time Process time Cycle time (Touch) C/Te = P/T = FPY = Cycle time (Oven, Equipment) Q/T + C/T + C/O First Pass Yield Perf = Performance Takt = Time Available work time per shift customer demand qty. per shift

Oven / Heat /Prep.

Quality Problem Area

Define effective Work hour/day x working day & calculate Takt time. Record all your assumptions.

Av=Availability

OEE = FPY * Av * Perf

Value Stream VSM Template

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